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domingo, 7 de febrero de 2010

Prius recall


Imagen de Toyota en "trizas"

Alastair Leithead

BBC, Ciudad Toyota


El brillo de la pintura negra de la réplica de un modelo Toyota de 1936, entronizado en el Salón Conmemorativo de la empresa, denota el profundo orgullo y la dedicación que caracterizan a los trabajadores en la ciudad de Toyota.


Las disculpas llegaron mal y tarde.

Inspirado en la industria automotriz estadounidense, Sakichi Toyoda impulsó el negocio familiar de telares mecánicos hacia nuevos horizontes y creó lo que hoy en día es el mayor fabricante de autos del mundo.

Sin embargo en estas últimas semanas se ha opacado la intachable imagen construida por Toyota a lo largo de varias décadas como un baluarte de calidad, atención al detalle, eficiencia y confiabilidad.

Se trata de algo que va mucho más allá de la marca o la situación de un fabricante de autos común y corriente.

Toyota ha simbolizado la transformación de Japón desde las ruinas de la Segunda Guerra Mundial en una de las grandes potencias mundiales.

Los valores de la empresa se mantienen en sintonía con el credo de la nación, y Toyota es un símbolo nacional.

clic Lea: Toyota pide disculpas
"Perdón"

De manera que la lectura de la profunda reverencia de disculpas de Akio Toyoda, el nieto y presidente de tercera generación de la compañía, va mucho más allá de un simple "perdón".
RETIRADAS DE TOYOTA HASTA LA FECHA

2007, EE.UU.: tapices de 55.000 modelos Camry y Lexus
2009, EE.UU.: tapices, 4,2 millones de vehículos
2010, EE.UU.: 2,3millones de autos, acelerador
2010, EE.UU.: 1,1millones de vehículos, tapices
2010, Europa: 1,8millones de Toyotas, acelerador
2010, Japón, EE.UU.: 200 informes de fallas en los frenos del nuevo Prius, no hay retirada hasta el momento.
2010, América Latina, África y Oriente Medio: 180.000 vehículos, acelerador

Desgraciadamente para la mayoría de los que viven en Japón, y en los 60 o más países afectados por la retirada de autos, sus palabras se pronunciaron mal y tarde.

Primero surgió el problema con el pedal del acelerador, quizás el más dañino, que dio lugar a la retirada de ocho millones de Toyotas en todo el mundo.

Se calcula que esto le costará a la empresa US$2.000 millones. Sin embargo el segundo pánico relacionado con el auto híbrido de mejor venta a nivel mundial, el Prius, tuvo mucho más impacto en su país de origen.

Los ásperos titulares, las críticas mordaces y las investigaciones de quejas y accidentes han impactado severamente la imagen de Toyota en otros lados, pero los autos con problemas fueron exportados y el furor mediático mundial se había mantenido ausente de Japón hasta ahora.

Las fallas de los frenos del Prius, un hecho que podría sumar centenares de miles a la lista de vehículos retirados, se ha hecho notar en su país de origen porque muchos fueron comprados en Japón con incentivos gubernamentales para promover el uso de automóviles ecológicos.

Pese a la golpeada imagen de Toyota, la improvisada rueda de prensa del viernes por la noche en Nagoya, una ciudad a una hora y medio de Tokio en tren bala y del otro lado del Monte Fuji, fue la primera vez que el presidente de la compañía se presentó en público para esgrimir sus argumentos.

clic Lea: ¿Se verá dañada la reputación de Toyota?
Comunicación

Los ejecutivos japoneses no siempre logran comunicarse con la autoridad que sería de esperarse de semejantes potencias industriales, y además hubo más preguntas que respuestas de un enjambre de periodistas ansiosos por obtener respuestas cortas y llamativas.


Toyota emplea una cuarta parte de la población de Ciudad Toyota.

"El cliente siempre es la prioridad", insistía Akio Toyoda, "y debo disculparme ante todos nuestros clientes". Sin embargo le delegó a su vicepresidente los detalles de qué estaban haciendo al respecto.

Todavía no hay claridad en torno al problema de los frenos del Prius, simplemente una aseveración de que funcionarán con seguridad siempre y cuando se oprima el pedal con más fuerza, y una promesa de que si la empresa considera necesaria una retirada, los clientes serán los primeros en ser informados.

Sin embargo la gente aquí todavía está confusa y no sabe porqué se está actualizando el software de los modelos más nuevos si todo funciona bien.

Hay que decir que este coche híbrido, que alterna sin grandes esfuerzos entre el motor y la corriente de la batería, funciona con gran suavidad.

En una prueba con uno de los modelos cuestionados, me pareció que la respuesta de los frenos era sumamente buena, pero el hombre que me ayudó a encontrar los puntos a favor y en contra sí reconoció que había problemas con bajas temperaturas.

clic Lea: ¿Cómo parar un auto cuando el acelerador se atora?
Consumidores

Quizás los consumidores japoneses sean un poco menos agresivos que sus contrapartes estadounidenses a la hora de presentar quejas o demandas judiciales.

Algunos lo atribuyen a los sentimientos anti japoneses provenientes del sector automotriz de EE.UU., pero coches que no dejan de acelerar y frenos que tardan en parar el vehículo difícilmente se ganarán la confianza de los conductores.

Sin embargo esa confianza se mantiene intacta en la Ciudad de Toyota, donde opera la sede de la compañía que provee los empleos de una cuarta parte de la población.

"Habrá daños, pero Toyota es fuerte y podría fortalecerse aún más tras una experiencia como esta", dijo un hombre cubierto con abrigos para protegerse del frío mientras caminaba en frente de una de varias fábricas de la zona.

Entre los varios museos dedicados al apellido y el producto de la familia, figura un salón donde robots de dos piernas dan la bienvenida tres veces al día con el toque de trompetas en la recepción.

Entre las muestras visuales de alta tecnología se resalta el énfasis en la seguridad, la esencia de la empresa durante tantos años.

"Los esfuerzos de Toyota están dirigidos hacia lograr que conduzcan con seguridad y sin preocupaciones", reza una de las voces.

En ese sentido la empresa ha sido duramente golpeada alrededor del mundo y el impacto en sus finanzas podría durar meses o inclusive años.

Toyota Has Pattern of Slow Response on Safety Issues
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By JAMES KANTER, MICHELINE MAYNARD and HIROKO TABUCHI
Published: February 6, 2010

This article is by James Kanter, Micheline Maynard and Hiroko Tabuchi.
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Seth Perlman/Associated Press

Nick Cathers, a Toyota technician, with a pedal assembly. Some Toyotas accelerate out of control.
Related
Lawsuit Over a Crash Adds to Toyota's Difficulties (February 5, 2010)
The Dozens of Computers That Make Modern Cars Go (and Stop) (February 5, 2010)
Answers to Questions About Prius and the Toyota Recalls (February 5, 2010)
Toyota's Top Executive Under Rising Pressure (February 6, 2010)
Paragon Envy: Oh, What a Feeling: Watching Toyota Flunk for Once (February 7, 2010)
Weekend Business: Jane Bornemeier and Micheline Maynard on Toyota's problems.

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Toyota Motor Corp

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Kim Kyung-Hoon/Reuters

Akio Toyoda, head of Toyota Motor, apologized on Friday for the company's safety problems.


Toyota's recalls and disclosures in recent months are part of a lengthy pattern in which the automaker has often reacted slowly to safety concerns, in some instances making design changes without telling customers about problems with vehicles already on the road, an examination of its record shows.

Toyota received complaints from customers in Europe about sticking accelerator pedals as early as December 2008 and started installing redesigned pedals on new vehicles there last August. Months later, in January, similar concerns in the United States led to a pedal recall of 2.3 million vehicles. The European cars have now been recalled, too.

In a Congressional committee meeting on Jan. 27, Toyota officials said they first learned of this problem through reports of sticking pedals in vehicles in England and Ireland in the spring of 2009. But Toyota later acknowledged it had received reports there as early as December 2008.

Three years ago, it recalled 2007 and 2008 Toyota Camrys and Lexus ES 350s because the accelerator could stick under floor mats, a precursor to a much bigger recall last fall.

And in early 1996, Toyota engineers discovered that a crucial steering mechanism could fracture on the Hilux Surf, which was sold as the 4Runner in the United States. Toyota started installing a stronger version on new models.

Yet it took Toyota eight more years to start recalling Hilux Surfs and 4Runners built before the 1996 design change, after an accident involving an out-of-control Hilux Surf prompted a police investigation. Toyota received a rebuke from the Japanese government and was ordered to overhaul its recall system.

Many automakers address problems discreetly when feasible, hoping to avoid an uncomfortable spotlight.

But Toyota, a company that built its reputation with meticulous attention to quality, is now facing a credibility crisis as little-known problems are surfacing with many of its models.

Most recently, Toyota acknowledged it had identified a flaw in the antilock braking systems of its Prius hybrids and altered the system for models built since January. Facing new investigations, Toyota said it was considering a recall. Late Friday it began telling dealers that it would announce a fix early this week.

Toyota officials, when asked about their handling of previous safety issues, responded largely with comments about how they would handle the matter now and in the future.

"The company is prepared to cooperate fully and sincerely, and we are doing our utmost to deal with the matter in a way that brings safety and peace of mind to our customers," the company's chief executive, Akio Toyoda, said Friday at a news conference.

"We acknowledge that we could have communicated better as a company," said James Wiseman, a spokesman for Toyota's United States division. "However, we have taken significant steps to address these issues."

Toyota's handling of safety problems contrasts with steps Toyota took 30 years ago, when it was building its American operations.

Faced with engine and transmission problems on early Camrys, the company's engineers addressed them, and by the mid-1980s, the Camry's quality was considered on par with that of the Honda Accord.

After defects showed up on the first Lexuses in 1989, Toyota put together a team to solve them quickly. In many instances, the company went to customers' homes to collect the cars.

Years later, many consumers started seeing evidence of a more reactive and defensive approach from the company.

In 2002, for example, Toyota faced thousands of complaints from customers who said their cars' engines could become clogged with oil sludge.

Toyota initially faulted drivers, saying the problem was a result of infrequent oil changes. It agreed to extend warranties to eight years on 3.3 million 1997-to-2002 models. Customers then complained that Toyota made it too difficult to file claims, and the company was soon defending itself from a class-action suit.

Now the company is facing more public accusations of being slow to respond.

The transportation secretary, Ray LaHood, decided to confront Toyota late last year when it did not announce a recall for sticking pedals, although it had recalled millions of cars because their floor mats could interfere with the accelerator.

"Maybe they were a little 'safety deaf' in their North American office," Mr. LaHood told The Associated Press last week.
Japan's Transport Ministry appeared to be a step ahead of Toyota last week. It ordered the company to investigate problems on the 2010 Prius hybrid that could cause its brakes to be unresponsive when driving slowly on bumpy or icy roads.
Related
Lawsuit Over a Crash Adds to Toyota's Difficulties (February 5, 2010)
The Dozens of Computers That Make Modern Cars Go (and Stop) (February 5, 2010)
Answers to Questions About Prius and the Toyota Recalls (February 5, 2010)
Toyota's Top Executive Under Rising Pressure (February 6, 2010)
Paragon Envy: Oh, What a Feeling: Watching Toyota Flunk for Once (February 7, 2010)
Weekend Business: Jane Bornemeier and Micheline Maynard on Toyota's problems.

Add to Portfolio
Toyota Motor Corp

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Toyota then said it had corrected the problem on cars built since mid-January. But it now faces a decision on whether to recall more than 300,000 cars sold since the newest version of the Prius was introduced last spring.

The most severe criticism has been over Toyota's handling of the pedal problem.

The company did not recall cars with sticky pedals in Europe, after it made a design change for new cars, because it considered the problem a "customer satisfaction" issue rather than a defect. None of the 26 complaints it received involved cars that had been in accidents, Toyota officials said.

It introduced the design change for new cars being built in Europe last summer, before sticky pedal problems came to a head in the United States.

Only after Toyota announced a recall in the United States did it then extend the recall to 1.8 million European vehicles as well.

In a filing with the National Highway Traffic Safety Administration, Toyota said it had not realized until October that the pedals in cars made in the United States used the same material as those in Europe — even though both are supplied by the same parts maker, CTS of Elkhart, Ind.

Although it made the change on European models last summer, Toyota initially told American authorities it was unaware of any problems with the CTS-made pedals. Instead, Toyota said it believed gas pedals were becoming trapped in floor mats, the subject of an advisory to consumers that was later followed by a recall.

Toyota had "not been able to single out or verify any other cause" for the unintended acceleration, the company said when the floor-mat recall was made.

Analysts questioned Toyota's explanation.

"There is no way that Toyota in America or Japan would not have known about a replacement taking place in Europe," said Tadashi Nishioka, an auto industry expert at the University of Hyogo in Japan. "At Toyota, all information flows to headquarters. It's that kind of company."

Colin Hensley, the general manager of corporate affairs at Toyota Motor Europe, said the change would eventually have been brought to cars in the United States under Toyota's practice of sharing new production methods among its plants.

Shinichi Sasaki, the Toyota executive in charge of quality, added last week: "We did realize that it was not good that pedals were not returning to their proper positions, but we took some time to consider whether we needed to take market action."

When American regulators visited Japan, they "directed us to think of things from a customer's perspective," Mr. Sasaki added. "We took this seriously and made the decision to recall the cars."

Last week, Toyota dealers began replacing pedals on millions of cars. Factories will start installing them in new cars this week.

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